Hangzhou Metro Line 8 | Full-Face Excavation
Abrasive sand layers + strongly weathered granite
No cutter breakage or abnormal exposure after optimization
One-time breakthrough, high project recognition
Category:
Shield / TBM Disc Cutter Application Cases
Customized Full-Cutterhead Solution for Highly Abrasive Composite Formations
Geological Background
The formation consists of the following high-abrasion layers:
- Sand layer
- Silty clay layer
- Fully weathered granite
- Strongly weathered granite
- Moderately weathered sandstone
Original cutters showed severe wear after 300 m, with extensive carbide exposure, seriously affecting tunneling efficiency.
Challenges Faced
- Typical high-abrasion composite ground, extremely fast tool wear
- Clear service-life bottleneck with original cutters
- Frequent interruptions to tunneling progress, affecting construction scheduling
Xinda Solution
After on-site investigation, Xinda engineering team implemented:
- Full cutterhead redesign
- Upgraded cutter ring material with improved wear and impact resistance
- Project-specific cutter design optimized for weathered granite–sandstone composite strata
Performance Results
- Entire cutterhead completed 2.8 km tunneling in a single pass (no cutter replacement)
- Uniform wear across cutters
- No abnormal failures such as cutter breakage or material spalling
- Highly recognized by the project owner and adopted as the standard solution for subsequent sections
Comparison image explanation
Targeted Tool Design by Xinda

Severe Wear of Original Tools (Two Sets)


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